China F Helical Gear Motor Flange Output Mount Speed Reducer Helical Gearbox helical gearbox efficiency

Solution Description

F helical equipment motor Flange Output Mount Velocity Reducer Helical Gearbox
 

Input Configurations

Direct motor coupled

With IEC B5/B14 motor flange

With IEC B5/B14 motor mounted

With solid input shaft

Output Configurations

 

Solid output shaft

Strong output shaft with flange

Hollow output shaft

Hollow output shaft and flange

Variants of the Parallel Shaft Helical Gear Device Collection F / FF / FA / FAF

Foot- or flange-mounted

B5 or B14 flange-mounted

Strong shaft or hollow shaft

Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

 

Main Function

Slender layout for minimal set up area without having getting to compromise on the efficiency, And what applies to numerous of our equipment units: for a longer time operating lives  and dress in-totally free gearing with a large exhaustion strength.

Specification

Design

Shaft Dia.

mm

Horizontal Middle Peak

mm

Exterior Flange Dia.

Mm

Electricity

Kw

Ratio

i

Nominal Torque

Nm

Strong Shaft

Hollow Shaft

F/FF/FA/FAF37

ф25

ф30

70

one hundred sixty

.twelve-three

4-138

a hundred and eighty

F/FF/FA/FAF47

ф35

ф35

80

two hundred

.twelve-5.five

four-175

360

F/FF/FA/FAF57

ф35

ф40

one hundred

250

.eighteen-7.five

4-197

420

F/FF/FA/FAF67

ф40

ф40

a hundred

250

.37-7.five

4-197

seven hundred

F/FF/FA/FAF77

ф50

ф50

a hundred and twenty

300

.75-11

four-197

1350

F/FF/FA/FAF87

ф60

ф60

155

350

one.5-22

4-193

2500

F/FF/FA/FAF97

ф70

ф70

one hundred eighty

450

2.2-30

four-203

3700

F/FF/FA/FAF107

ф90

ф90

200

450

three-forty five

four-205

6500

F/FF/FA/FAF127

ф110

ф100

240

550

5.5-ninety

four-202

ten thousand

F/FF/FA/FAF157

ф120

ф120

270

660

11-a hundred and sixty

four-one hundred ninety

18000

Business profile

Situation

Packing

FAQ

Q1: I want to acquire your products, how can I spend?
A: You can pay out through T/T(30%+70%), L/C ,D/P and so on. 

Q2: How can you guarantee the top quality?
A: One year’s warranty from B/L day. If you meet with good quality difficulty, remember to send out us pictures or video to check, we guarantee to send out spare components or new merchandise to substitute. Our guarantee not consist of inappropriate operation or improper specification selection. 

Q3: How we select types and specs?
A: You can electronic mail us the collection code (for example: RC sequence helical gearbox) as properly as need particulars, this kind of as motor power,output pace or ratio, services factor or your application…as a lot info as attainable. If you can supply some images or drawings,it is great. 

This autumn: If we do not uncover what we want on your site, what need to we do?
A: We provide 3 possibilities:
1, You can email us the pictures, drawings or descriptions specifics. We will consider to design your products on the basis of our
standard versions.
two, Our R&D section is specialist for OEM/ODM items by drawing/samples, you can send us samples, we do custom-made design and style for your bulk getting.
3, We can build new goods if they have excellent market place. We have previously designed several objects for unique employing effective, this kind of as specific gearbox for agitator, cement conveyor, sneakers machines and so on. 

Q5: Can we purchase 1 pc of each and every merchandise for quality testing?
A: Indeed, we are happy to settle for trial get for quality screening.

Q6: How about your solution delivery time?
A: Usually for 20’container, it normally takes 25-thirty workdays for RV sequence worm gearbox, 35-forty workdays for helical gearmotors.

US $50-180
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

###

Customization:

###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft and flange
Variants of the Parallel Shaft Helical Gear Unit Series F / FF / FA / FAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

###

Model
Shaft Dia.
mm
Horizontal Center Height
mm
External Flange Dia.
Mm
Power
Kw
Ratio
i
Nominal Torque
Nm
Solid Shaft
Hollow Shaft
F/FF/FA/FAF37
ф25
ф30
70
160
0.12-3
4-138
180
F/FF/FA/FAF47
ф35
ф35
80
200
0.12-5.5
4-175
360
F/FF/FA/FAF57
ф35
ф40
100
250
0.18-7.5
4-197
420
F/FF/FA/FAF67
ф40
ф40
100
250
0.37-7.5
4-197
700
F/FF/FA/FAF77
ф50
ф50
120
300
0.75-11
4-197
1350
F/FF/FA/FAF87
ф60
ф60
155
350
1.5-22
4-193
2500
F/FF/FA/FAF97
ф70
ф70
180
450
2.2-30
4-203
3700
F/FF/FA/FAF107
ф90
ф90
200
450
3-45
4-205
6500
F/FF/FA/FAF127
ф110
ф100
240
550
5.5-90
4-202
10000
F/FF/FA/FAF157
ф120
ф120
270
660
11-160
4-190
18000
US $50-180
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

###

Customization:

###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft and flange
Variants of the Parallel Shaft Helical Gear Unit Series F / FF / FA / FAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

###

Model
Shaft Dia.
mm
Horizontal Center Height
mm
External Flange Dia.
Mm
Power
Kw
Ratio
i
Nominal Torque
Nm
Solid Shaft
Hollow Shaft
F/FF/FA/FAF37
ф25
ф30
70
160
0.12-3
4-138
180
F/FF/FA/FAF47
ф35
ф35
80
200
0.12-5.5
4-175
360
F/FF/FA/FAF57
ф35
ф40
100
250
0.18-7.5
4-197
420
F/FF/FA/FAF67
ф40
ф40
100
250
0.37-7.5
4-197
700
F/FF/FA/FAF77
ф50
ф50
120
300
0.75-11
4-197
1350
F/FF/FA/FAF87
ф60
ф60
155
350
1.5-22
4-193
2500
F/FF/FA/FAF97
ф70
ф70
180
450
2.2-30
4-203
3700
F/FF/FA/FAF107
ф90
ф90
200
450
3-45
4-205
6500
F/FF/FA/FAF127
ф110
ф100
240
550
5.5-90
4-202
10000
F/FF/FA/FAF157
ф120
ф120
270
660
11-160
4-190
18000

NVH Characteristics of Helical Gearbox

Typically, a helical gearbox is used in the transmission of torque, speed, or both. Its primary function is to rotate a circular machine part while simultaneously meshing with other toothed parts. It operates on the same principle as a lever.helical gearbox

Typical applications

Typical applications of helical gearboxes include conveyors, blowers, and elevators. They are also used in the construction of plastics and rubber. Their basic benefits include reduced vibration, lower noise levels, and high load carrying capacity. They are also known to be more durable and quiet than spur gears.
There are several factors that should be taken into consideration when choosing the right gear set for a particular application. These include power requirements, torque requirements, and the environment in which it will operate. Also, bearings and lubricants will need to be considered.
Helical gears are used for heavy load applications, as they provide a high load-carrying capacity. They also are less expensive than spur gears. However, their efficiency is lower than spur gears. This is due to the fact that helical gears have larger teeth. They also have a lower dynamic load than spur gears. This reduces wear and tear on the gears.
Helical gears are also used in high-speed applications. They can also be used with non-parallel shafts. They are typically chosen over spur gears for non-parallel applications. However, helical gears are prone to misalignment due to axial thrust. This can be corrected by adjusting the bearing position.
Helical gears can also be used as power transmitting gears. They are commonly used in transmissions in the automotive industry. They are also used in a wide range of other industrial applications. These include blowers, feeders, coolers, and conveyors. They can also be used in the food and oil industries.
The most common types of helical gearboxes are single and double helical gearboxes. Single helical gears have one helical section that is parallel to the axis. Those with a circular arc curved tooth are also available.

NVH characteristics

NVH characteristics of helical gearbox are a major consideration in the development of new driveline products. NVH can be quantified using wavelet analysis, order analysis and statistical energy analysis. These techniques are typically used in the frequency domain, but can also be used in the real time domain.
The most basic NVH method uses a modal analysis to quantify the transmission noise. Simplified models use sinusoidal stiffness variations, but can also be used to study special effects.
One of the most important aspects of NVH is the integrity of the signal chain. The signal chain is affected by the gear meshing impact and the main transmission housing excitation. The first step in quantifying NVH is to establish a signal chain. This can be done by comparing the signals that are recorded on an analog to digital converter or hard disk. Then, using fast Fourier transforms, signals are converted from the time domain into the frequency domain.
For NVH analysis, it is important to obtain a representative prototype of the production vehicle. This is necessary early in the design phase, as changes to the final product often require substantial design modifications.
For helical gearboxes, the main benefit of reverse module configuration is that the radial type gearbox is more economical to produce. The radial type gearbox uses the same tooth-cutting tools as a spur gear, but can be produced more economically.
The basic characteristics of helical gears are that they have more surface contact and are more powerful in their carrying capacity. Because of this, the helical gearbox is typically used for high-load applications. However, helical gearboxes tend to produce lower efficiencies than spur types.
Thermal deformation of bearings can also change NVH characteristics of a helical gear transmission system. In this study, the effects of bearing temperature rise on the nonlinear dynamic characteristics of a helical gear system are investigated.helical gearbox

Helix

Compared to conventional gears, helical gears have more surface contact and produce less noise. These gears are a great choice for home and light industrial applications, especially where high-efficiency is required.
Helical gears produce axial thrust force through a special lubricant. They are used in different industries, such as automotive, oil, food, plastic, and textile. They are also used in blowers, feeders, and geared motors.
In helical gears, there is a special tooth at an angle to the axis of rotation. This tooth retains contact while the gear rotates into full engagement. Typically, the angle between the helix and the axis of rotation is 15 to 30 degrees. This angle is important for determining the number of teeth.
Compared to a straight cut gear, a helical gear has a higher power to weight ratio. This means that the helical gear can accommodate a higher load.
Helical gears are typically paired, with each gear containing a v-shaped tooth. The v-shaped tooth is designed to allow for a greater contact ratio, while maintaining an acceptable minimum amount of bottom clearance. However, the tooth tip may fracture if it is too thin.
A mathematical definition of the helix angle is important for the design of a helical gear. The helix angle is defined in the section on geometry of helical gear teeth.
The angle between the helix and the axial axis of rotation is used to calculate the axial contact ratio of a gear. This ratio is defined as the sum of the total number of contact lines, or teeth. If the overlap ratio of a gear pair is zero, then the axial contact ratio is also zero.
A helical gearbox can be a highly efficient transmission system, but may suffer from transmission error. This is the result of the axial thrust force, which is dissipated when it enters contact with an opposing tooth. To minimize the amount of power loss in a helical gear box, several approaches have been developed.

Transverse and normal planes of the teeth

Generally, helical gear teeth have two planes: the transverse and normal planes. The normal plane is perpendicular to the pitch plane. The transverse plane is perpendicular to the axial plane.
When a tooth is in contact, the load is normal to the surface at the contact point. This is known as the pressure angle. This angle is a function of the tooth’s radial position on the shaft axis. The angle can also be used to describe the shape of a tooth.
In helical gears, the normal pressure angle is the angle of the load line into the plane normal to the tooth axis. It is important to know the pressure angle when calculating the forces in a helical gear pair. This angle is usually between 15 and 30 degrees.
The helical gearbox is the most widely used gearbox. It consists of a set of helical gears connected by parallel shafts. It is also used in blowers, textile, sugar, and marine applications. It has a higher contact level and less vibration than conventional gears.
Helical gears can be used in feeders, blowers, and rubber and plastic applications. They are quieter than conventional gears, which is especially important in the food industry. They also transfer larger loads. They are also durable and can be used in blowers.
Helical gears have a slanted tooth trace. They are less noisy than conventional gears, which makes them ideal for marine applications. They also transmit rotation smoothly. They have an effective axial thrust force and transmit less vibration. They are used in many industrial applications, including the oil industry and the food industry.
Helical gears on non-parallel shafts have two major circles: the pitch circle and the root diameter. These circles can be different, so different tooth shapes can be used in the radial module system.helical gearbox

Impact of external thrust on helical gears

Considering that gearboxes are often a key component of power transmissions, the impact of external thrust on gearboxes has been investigated. This paper presents a theoretical model, accompanied by experimental measurements. In particular, this paper focuses on the effects of the thrust collar on the transfer path.
The thrust collar has been successfully proven to reduce the axial thrust between helical gears. It also reduces the acoustic impact of the gearbox by attenuating the radiated sound power. This has been accomplished by incorporating a sound damping mechanism that includes Rayleigh damping. The oil film that surrounds the thrust collar is another damping element.
In addition to reducing gearbox vibration, the oil film damping may attenuate coupled degrees of freedom. To test this, a theoretical model of a gearbox equipped with a thrust collar was developed. This model was then used in a gearbox dynamics simulation model to analyze the effects of the thrust collar on the transferpath.
The first partial model shows how the oil film and the radiated sound power could alter the acoustic performance of a gearbox. In particular, the sound pressure levels of exciting frequencies are compared at the top cover of the gearbox in the vertical direction. This was done using an accelerometer.
The second partial model is a simulation of airborne sound from the gearbox housing. This is done using the compound of the motor excitation and the meshing excitation. This is done by measuring the frequency of radiated sound at four different combinations of torque and speed.
In addition, the helical gear has been sliced into an arbitrary number of cross sections. Each gear is then mounted on a shaft, which rotates with a different timing. The helical gear is compared to a corresponding spur gear for comparison. The spur gear has a higher root stress, but its relative contact stress isn’t nearly as big as that of the helical gear.
China F Helical Gear Motor Flange Output Mount Speed Reducer Helical Gearbox     helical gearbox efficiencyChina F Helical Gear Motor Flange Output Mount Speed Reducer Helical Gearbox     helical gearbox efficiency
editor by czh 2022-12-12

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